20+

Years in the Bao'an Power Electronics Cluster

The World's #1 Power Supply Manufacturing Zone

EMS-POWER operates at the heart of the Bao'an Power Electronics Cluster in Shenzhen, China — a concentrated ecosystem responsible for over 70% of the world's consumer power adapters and chargers. Within a 5-kilometer radius, you will find everything: GaN IC fabs, transformer winders, injection molding shops, PCB fabricators, and certification labs.

We started in 2005 with a single SMT line making 5W phone chargers. Today we run 8 fully automated SMT lines, employ over 200 people, and ship to brands across North America, Europe, Japan, and Southeast Asia. The same engineers who once reverse-engineered Nokia chargers now design 240W GaN PD 3.1 EPR systems.

Every component in our supply chain comes from within the cluster. No trans-Pacific shipping delays for critical ICs. No 12-week lead times on custom magnetics. When you manufacture in the Bao'an cluster, you operate at the speed of Shenzhen.

20+
Years Operating
8
SMT Lines
200+
Employees
5M+
Units Shipped/Year
Manufacturing Facility

8 SMT Lines.
Full Stack Production.

📦

SMT Assembly

8 fully automated pick-and-place lines running 24/6. Yamaha YSM20R + YSM10 placement machines. 0201 to BGA capability. SPI and AOI inspection on every line.

8 Lines0201-BGA24/6 Operation
🔌

Through-Hole & Wave Soldering

Dedicated through-hole lines for transformer assembly, connector soldering, and high-power components. Dual-wave and selective soldering for mixed-technology boards.

Wave SolderSelective SolderMixed-Tech
💡

Injection Molding

In-house mold design and fabrication. 12 injection molding machines from 80T to 380T. PC, ABS, and PC+ABS compounds. Custom colors with Pantone matching.

12 Machines80T-380TPantone Match
📡

Transformer Winding

Automated winding for planar and traditional transformers. Precision inductance matching. Triple-insulated wire capabilities for medical-grade isolation.

Auto WindingPlanar TxTI Wire
🔋

Ultrasonic Welding

Ultrasonic enclosure sealing for IP-rated products. 4 welding stations with custom horn tooling. Consistent seam quality across production batches.

4 StationsCustom HornsIP Rated

Final Assembly & Packaging

Climate-controlled assembly floor. 100% functional test on every unit. Custom packaging lines for retail, bulk, and white-label fulfillment.

100% TestCustom PackClimate Ctrl
In-House Testing

Testing Lab.
Every Unit Verified.

Load Testing

Programmable DC electronic loads test every output at 0%, 50%, 75%, and 100% rated load. Ripple and noise measurements at each step. Efficiency curves mapped for every SKU.

Chroma 6310A | ITECH IT8500+ | 0-100% Load Sweep

Thermal Imaging

FLIR thermal cameras capture full thermal profiles at rated load. Every design validated to stay below 85 degrees C case temperature at 25 degrees C ambient. Hot-spot analysis for layout optimization.

FLIR E8-XT | 320x240 IR | Max 85 deg C Case

EMI/EMC Pre-Compliance

In-house conducted and radiated emissions testing. 3-meter semi-anechoic chamber. Pre-compliance scans to CISPR 22/32 before submission to accredited labs for final certification.

Rohde & Schwarz ESL | 3m Chamber | CISPR 22/32

Safety & Reliability

Hipot (dielectric withstand) testing at 3000VAC. Insulation resistance. Accelerated life testing at 40 degrees C ambient for 1000 hours. Drop test, vibration test, plug durability cycling.

Chroma 19032 | 3000VAC Hipot | 1000hr ALT
Compliance

Certifications & Standards

CE
CE Mark
EU Safety & EMC
FC
FCC
USA Part 15/B
UL
UL/cUL
UL 62368-1
VI
DOE Level VI
US Efficiency
RH
RoHS
EU 2011/65/EU
RE
REACH
EU 1907/2006
IS
ISO 9001
Quality Management
Qi
Qi Certified
Wireless Power
Our Journey

Two Decades of Power

2005

Founded in Bao'an District, Shenzhen. Started with one SMT line producing 5W Nokia-compatible phone chargers for the domestic Chinese market.

2008

Expanded to 3 SMT lines. First export orders to Southeast Asia. Began manufacturing USB wall adapters for the emerging smartphone accessory market.

2011

Opened in-house injection molding shop. Achieved ISO 9001 certification. Started OEM partnerships with European accessory brands.

2014

Launched Quick Charge 2.0 compatible adapters. Expanded testing lab with programmable loads and thermal imaging. First US brand OEM contract.

2017

Introduced USB-C PD chargers. Invested in GaN power IC evaluation and prototyping. Reached 3 million units annual output.

2020

Launched full GaN charger product line (30W-100W). Built EMI/EMC pre-compliance chamber. Expanded to 6 SMT lines and 150+ employees.

2023

Released 240W PD 3.1 EPR GaN charger — the maximum the standard allows. Added 2 more SMT lines, reaching 8 total. Crossed 5 million units per year.

2026

Expanding into the next generation: multi-port intelligent power distribution, GaN-based desktop power stations, and wireless charging integration. 200+ employees and growing.

Visit Our Factory

Qualified buyers are welcome to schedule a factory tour. See our SMT lines, testing lab, and assembly floor in person. We are 30 minutes from Shenzhen Bao'an International Airport.

Schedule a Visit